AB part epoxy resin potting machine

Our Epoxy Resin Potting Machine is an automated encapsulation system specially designed for two-part epoxy resin and hardener. It accurately meters, dynamically mixes and dispenses epoxy compounds with ±2% volumetric accuracy, supporting adjustable mixing ratios from 1:1 up to 10:1. Pair it with our vacuum potting chamber to eliminate trapped air bubbles and achieve void-free epoxy encapsulation. This machine is widely used for potting current transformers, LED drivers, power modules and PCB assemblies. It replaces manual epoxy mixing, cuts adhesive waste and stabilizes finished product quality. We also supply our two component glue metering machine for standalone AB resin mixing tasks. Contact KPD Automation for custom configuration and free epoxy glue testing.

Key Features

Closed-Loop Volumetric Metering: Servo-driven high-precision metering pumps continuously monitor and auto-correct dispense speed and shot volume, ensuring steady flow even during viscosity shifts.

• Active Vacuum Degassing: Stainless steel pressure vessels draw down to -0.098 MPa to remove micro-bubbles from both resin (Part A) and hardener (Part B) before they reach the mixing chamber.

• Auto-Purge Anti-Clogging Guard: Programmable software automatically performs timed purge cycles during production line pauses, preventing resin from curing inside the mixing head.

• Smart Material Conditioning: Equipped with low-level float sensors, automatic vacuum refilling, motorized agitators to prevent filler settling, and temperature-controlled tank jackets.

• Programmable Motion Trajectories: HMI touchscreen allows operators to program dot, line, arc, circular, and multi-point continuous potting routines.

Applications

• Electronics & Printed Circuit Boards (PCBs): Conformal potting and encapsulation for power supplies, relays, igniters, and control modules.

• Automotive & EV Industry: Thermal conductive potting for Electric Vehicle Battery Management Systems (BMS), sensors, onboard chargers, and motors.

• Electrical Components: Structural casting for high-voltage transformers, inductors, solenoids, and capacitors.

• LED Lighting & Solar Enclosures: Waterproof and weatherproof sealing for outdoor LED drivers, junction boxes, and solar panel modules.

Key Advantages

• Zero Micro-Bubbles: Active degassing and air-free inline mixing eliminate voids, ensuring high dielectric breakdown resistance and maximum structural strength.

• Drastic Cost Reduction: Eliminates manual weighing errors and pot-life expiration scrap, reducing raw resin waste by up to 30%

• Consistent Quality Control: Automated ratio lock prevents uncured “soft spots” or brittle resin caused by incorrect manual mixing.

• High Production Yield: Multi-nozzle options and continuous bead dispensing drastically decrease cycle time compared to manual pouring.

Working Principle

The two part potting compound filling machine separately pumps A component and B component potting compound from material tanks. The servo metering system controls the volume of A and B glue according to preset ratio. Two materials flow into mixing unit for fully mixing, then the mixed two part potting compound is dispensed and filled into workpieces. If equipped with vacuum system, the whole potting process runs under vacuum environment to prevent bubble generation.

 Specication