2K Mixing and Dispensing System | Two Component Meter Mix Dispensing

Key Features

• Precision Servo Metering：Servo pump control ensures accurate A/B glue volume, stable ratio output, minimize material waste.
• Custom Mixing Ratio：Support adjustable ratios 1:1, 2:1, 3:1,4:1,5:1,10:1 to match different epoxy, PU, silicone materials.
• Static / Dynamic Mixing Option：Static mixer for low-medium viscosity; dynamic mixing available for high viscosity filled resin.
• Optional Vacuum Potting Module：Vacuum degassing eliminates bubbles for high requirement electronic encapsulation.
• PLC & Touch Screen Operation：Programmable dispensing path, recipe storage, simple parameter setup for operators.
• Automatic Flushing System：Auto cleaning function prevents resin curing inside mixing chamber, reduce manual maintenance.
• Wide Material Compatibility：Work with epoxy resin, polyurethane, silicone, filled abrasive two-part adhesives.
• Turnkey Custom Solution：Custom fixture, dispensing station and production line integration available, OEM & ODM supported.

Working Principle

The 2K mixing and dispensing system adopts dual servo metering pumps to independently transport A resin and B hardener. According to preset mixing ratio, two materials are quantitatively delivered into mixing unit. Materials are fully blended by static mixer or dynamic stirring mixer. After mixing, the homogeneous 2K adhesive is dispensed onto workpieces. With programmable control, the system can adjust flow rate, dispensing volume and dispensing time. Vacuum degassing module can remove air bubbles inside glue before potting to achieve flawless encapsulation.

Specification

Applications

Applications of 2K Mixing and Dispensing System Intro paragraph：

KPD 2K mixing and dispensing system is widely used in electronics, new energy, lighting and electrical industries for potting, sealing, doming and adhesive filling. Suitable for mass automatic production.

1. Electrical Components Small current transformer, high voltage coil potting, insulation encapsulation. 2K mixing dispensing system for transformer epoxy potting
2. LED Lighting Industry LED driver power supply potting, lighting module waterproof encapsulation. 2K meter mix dispenser for LED driver potting
3. PCB & Electronic Modules Circuit board sealing, sensor, capacitor potting and waterproof filling.2K mixing and dispensing system PCB electronic encapsulation
4. New Energy Parts Battery module sealing, energy storage component adhesive encapsulation. 2K two component dispensing system new energy component potting
5. Doming & Logo Sticker Resin doming for labels, badges, logo stickers, decorative surface coating. 2K mixing dispensing system sticker resin doming

Frequently Asked Questions (FAQ)

1. What is a 2K Mixing and Dispensing System?

A 2K Mixing and Dispensing System is designed to meter, mix, and dispense two-component materials, such as epoxy resin, polyurethane (PU), and silicone. It accurately controls the mixing ratio of components A and B to achieve consistent mixing and reliable curing. It is widely used for potting, encapsulation, bonding, sealing, and electronic component protection.

2. What materials can a two-component meter mix dispensing system handle?

The system can be configured for two-component epoxy resin, polyurethane, silicone, and other compatible adhesives or potting compounds. Material compatibility depends on viscosity, filler content, chemical properties, and curing requirements. We recommend testing your material before confirming the system configuration.

3. What mixing ratios are supported?

The mixing ratio can be configured according to your material requirements. Common ratios include 1:1, 2:1, 3:1, 4:1, 5:1, and 10:1. The available ratio range depends on the metering pump configuration and material characteristics.

4. How accurate is the A/B mixing ratio?

The system uses precision metering pumps to control the delivery of components A and B. The achievable ratio accuracy depends on the pump configuration, material viscosity, operating conditions, and calibration. Contact us with your required mixing ratio and accuracy target to confirm the suitable configuration.

5. What is the difference between static and dynamic mixing?

A static mixer blends two components through fixed mixing elements without powered moving parts inside the mixer. It is suitable for many standard two-component dispensing applications and can use disposable mixing tubes.

A dynamic mixer uses powered rotating elements to blend materials. It can be suitable for high-viscosity or highly filled materials that are difficult to mix. The appropriate option depends on your resin formulation and production requirements.

6. Can the system handle high-viscosity epoxy resin?

Yes, the system can be configured for suitable high-viscosity epoxy materials. Pump type, motor power, material feeding, heating, and mixing method should be selected according to the resin viscosity and filler content. Please provide your material specifications for evaluation.

7. Is a vacuum potting function available?

Yes, an optional vacuum chamber can be integrated for applications that require reduced air bubbles in the potted product. The vacuum configuration and process parameters depend on the material’s degassing behavior, workpiece structure, and insulation requirements.

8. Can the system be customized for different products?

Yes. The system can be configured according to your workpiece dimensions, dispensing volume, mixing ratio, production capacity, and process requirements. Options may include customized material tanks, heating, stirring, vacuum potting, and different dispensing arrangements.

9. Can the 2K dispensing system be integrated into an automatic production line?

Yes. Depending on the application, the dispensing system can work with manual fixtures, XYZ gantry systems, robotic arms, conveyors, or other automation equipment. The integration method depends on your production layout, cycle time, and dispensing path.

10. How do you choose the right two-component meter mix dispensing system?

To recommend a suitable system, we need the following information:

• Material type and technical data sheet
• A/B mixing ratio
• Viscosity of each component
• Required dispensing volume per workpiece
• Target production capacity
• Workpiece dimensions and application requirements
• Heating, vacuum, or automation requirements

11. Can you test our epoxy resin and workpiece samples before ordering?

Yes. You can provide your epoxy resin information and representative workpiece samples for application evaluation. Testing can help assess mixing performance, dispensing results, air bubbles, and curing behavior before the final configuration is confirmed.

12. How can I get a quotation for a 2K Mixing and Dispensing System?

Please send us your material specifications, required mixing ratio, dispensing volume, workpiece photos, and production requirements. Our team can evaluate your application and recommend a suitable two-component meter mix dispensing solution.